In depth analysis of project pain points

After deploying AGV clusters in a 30000 square meter intelligent warehouse of Kunshan International Logistics Enterprise, three fatal defects of traditional epoxy flooring were exposed:

-Static interference-

The laser navigation system reports 47 false alarms per day (based on SICK sensor log data from Germany)

-Mechanical damage-

Friction between the metal wheel shell and the ground produces a 0.3mm deep scratch (as detected by a coordinate measuring instrument)

-Maintaining Black Holes-

3 days of shutdown per quarter for crack grouting repair (maintenance records from the past two years)

Breakthrough verification of material performance

Molecular level anti-static

The anti-static polyurethane system has a volume resistivity controlled at 10 ^ 6-10 ^ 8 Ω· m (ASTM D257 standard), and after 2000 cycles of AGV testing, the resistance fluctuation is less than 5%

Military grade wear-resistant protection

Shore D hardness reaches 85 (70 for ordinary epoxy flooring)

Taber abrasion test only 12mg/1000 rpm (ISO 5470 standard)

Intelligent construction technology

Laser leveling instrument control elevation error ≤± 1.5mm/2m

Embedded RFID tags for digital management of grounding networks

Panoramic presentation of economic benefits

Core cost comparison

Quantification of implicit benefits

Loss avoidance during shutdown

·AGV path correction time reduced by 92%, saving approximately ¥ 280000 in labor costs annually

·Zero number of navigation system restarts caused by electrostatic interference, reducing annual loss of ¥ 150000 in lost time

Long term investment value

·ROI increased by 400%, with a comprehensive cost of only ¥ 18.7 per square meter per year (¥ 42 per year for epoxy flooring) and a residual value rate of up to 30% (generally less than 5% for epoxy flooring) over a 12 year lifecycle

Intelligent operation and maintenance friendliness

·Embedded RFID tags increase grounding network detection efficiency by 70%, reducing annual operation and maintenance manpower by 15 person days

Energy consumption optimization

·3mm ultra flat ground reduces AGV drive energy consumption by 12%, and estimated to save approximately ¥ 130000 in electricity per year based on 100 AGVs

Customer Reviews

After switching to Taimu polyurethane mortar flooring, the wear rate of AGV wheel sets decreased from 3 sets per month to 1 set, and the annual maintenance cost was directly reduced by 280000 yuan. The most surprising thing is that the induction line has never been broken again - it used to be repaired 5 times a month!